Pumping Up Efficiency

When Springfield City, Missouri encountered an issue with its primary municipal wastewater facility, they solicited the expertise of JCI Industries, based in Joplin, Missouri. Collaborating with Yaskawa America, Inc. for over two decades, JCI has been providing comprehensive solutions for water and wastewater treatment facilities, including drive, motor, and pump systems. The Springfield municipal wastewater facility, currently the third largest treatment plant in Missouri, stands as a NACWA Platinum 12 Peak Performance award winner for its low carbon footprint and highly efficient pumping and water purification operations.

Application Challenge

The established system, an 18-pulse Benshaw model AC drive, powered four 350 HP wastewater lift pumps. Approximately 12-13 years into its operational life cycle, it began experiencing technical issues, particularly with its crucial power supply components. 

The resolution required meeting two major objectives. Firstly, it was essential to retain the same physical size as the current Benshaw drives, which necessitated the reuse of the existing enclosures. Secondly, the drive's harmonic performance and efficiency needed to meet, if not surpass, the previous standards. Additionally, the utility aimed to minimize their motor drive systems' heat output to lower the ambient temperature of the MCC room and potentially enhance the vibration performance of the pumps.