Efficient Automation: 16,500 Injection Molded Parts Packed Autonomously in 12 Hours

After completing the preliminary development and starting stable series production, the customer suddenly requested that the parts be delivered in their own packaging instead of bulk.

Given the output of around 1,400 parts per hour, this additional task was impossible to handle economically by hand. A standardized and reliable automation solution with a robot and tray stacker now performs this job efficiently.

  • Client
  • EGS Automation GmbH

Franz Wolf Kunststoffverarbeitung GmbH is a mid-sized family business in its third generation, operating for over 50 years. Located in Kirchheim, Germany, the company employs around 40 people in production, toolmaking, quality assurance, and logistics. Speaking with Petra Kaiser, managing partner, and Moritz Kaiser, technical director, they both emphasize their long-standing expertise in injection molding and their in-house toolmaking as key competencies for success. This area ensures high quality over long production runs and large quantities, while also providing the necessary flexibility for prototype development and small series.

Wolf Kunststoffverarbeitung's machinery includes around 40 machines with clamping forces ranging from 15 to 130 tons, regularly modernized. About one-third of the machines are now fully electric, positively impacting the company's energy consumption.

Customers come from sectors such as automotive, electronics, hydraulics, sensors, and communication.